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Medical Silicone

Non-implantable silicone components with imported LSR and full material traceability

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Product Overview

SIKING manufactures custom silicone components suitable for non-implantable medical device applications where material traceability and process control are primary requirements. Production uses exclusively imported Liquid Silicone Rubber (LSR) from Dow, Wacker ELASTOSIL, and Shin-Etsu โ€” not domestic Chinese material.

Components are produced in a Class 100K cleanroom via LSR injection molding. Material traceability from raw material batch through finished part is maintained and documented.

  • LSR suppliers: Dow, Wacker ELASTOSIL, Shin-Etsu
  • Material suppliers provide biocompatibility documentation for their raw LSR materials
  • Cleanroom: Class 100K production environment
  • Tolerance: ยฑ0.02mm (standard for LSR injection)
  • ISO 13485 certification: SIKING is pursuing ISO 13485 certification โ€” not currently held

What SIKING Can and Cannot Claim

Procurement engineers evaluating medical component suppliers should verify certifications directly. SIKING's current compliance position is as follows:

โœ“ What SIKING holds

  • ISO 9001:2015 โ€” Quality management system
  • ISO 14001:2015 โ€” Environmental management
  • Imported LSR with supplier biocompatibility documentation
  • Class 100K cleanroom production capability

โš  Certifications in progress โ€” not held

  • ISO 13485 โ€” SIKING is pursuing this certification
  • FDA 21 CFR 820 โ€” not applicable or claimed
  • ISO 10993 biocompatibility testing โ€” not held at part level
  • USP Class VI โ€” not claimed
Materials

Imported LSR Material Stack

All medical silicone components use imported LSR. SIKING does not substitute domestic Chinese material for medical applications.

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Dow SILASTIC

Dow's SILASTIC LSR range is used for applications where the material supplier's biocompatibility documentation is required as part of the device file. Dow provides standard material data for SILASTIC grades.

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Wacker ELASTOSIL

Wacker ELASTOSIL LSR grades are used for micro-molding applications requiring tight dimensional tolerances. ELASTOSIL grades are available in medical-purpose formulations from Wacker's standard catalogue.

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Shin-Etsu

Shin-Etsu LSR is available as an alternative supply source for projects where dual-sourcing the raw material is part of the supply chain risk management plan.

Traceability: For each production batch, SIKING maintains records of the raw material lot number, material supplier CoA, cleanroom batch records, and dimensional inspection reports. These records are available on request as part of the shipment documentation package.

Technical Data

Process Specifications

ยฑ0.02mm
Standard LSR tolerance
Class 100K
Cleanroom classification
15โ€“80
LSR Shore A range available
Parameter Specification Notes
Production environment Class 100K cleanroom Particle count controlled
Dimensional tolerance ยฑ0.02mm (standard) Tighter tolerances: DFM review required
Hardness (Shore A) 15โ€“80 Softer grades (15โ€“30) for comfort applications
Defect rate โ‰ค1,000 DPPM Reported from active production
MOQ 1,000 units (tooled parts) FAI and sampling available below MOQ
Applications

Suitable Applications

Non-implantable device components where material traceability and process control are the primary qualification requirements.

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Hearing Aid Components

Micro-molded LSR cushions and dome seals. Tolerances to ยฑ0.02mm in sub-10mm geometry. Primary proof point in SIKING's medical production history โ€” see Medical industry page โ†’

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Breathing Mask Parts

Soft facial seal components, valve seals, and interface cushions for respiratory masks. Softness and skin-contact comfort are primary material selection criteria.

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Wearable Sensor Housings

Over-molded or standalone silicone housings for skin-worn sensors. Soft-touch, skin-compatible materials in custom colors and geometries.

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Diagnostic Device Seals

Sealing components for handheld and benchtop diagnostic instruments. Material documentation and batch traceability available as standard for these applications.

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Manufacturing Process

Medical silicone components are produced by LSR injection molding on SIKING's two dedicated LSR injection units, located within the Class 100K cleanroom. LSR injection provides tighter dimensional control than compression molding and is preferred for small, precise geometries.

The closed-mold injection process minimises contamination exposure during production. Post-molding handling occurs within the cleanroom environment through packaging.

  • Two dedicated LSR injection units
  • Class 100K cleanroom โ€” particle-controlled environment
  • Closed-mold process โ€” minimal post-molding contamination exposure
  • Batch records and material CoA documentation included
LSR Injection Molding โ†’

Evaluating SIKING for a Medical Application?

Share your component drawing and application description. We'll confirm suitability, material selection, and documentation available โ€” before you commit to tooling.