LSR Injection Molding

Two dedicated LSR injection units, +-0.02mm precision reference, 15-80 Shore A standard grades

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Process Overview

Liquid Silicone Rubber (LSR) Injection Molding

LSR injection molding is SIKING's controlled route for precision silicone parts where repeatability, finish, and dimensional stability matter. It is typically reviewed for geometry-sensitive parts that need tighter process control than general molding routes.

SIKING operates two dedicated LSR injection units and works with Dow, Wacker ELASTOSIL, and Shin-Etsu material systems. Standard grades cover 15-80 Shore A, with final material choice, documentation, and critical tolerances aligned during DFM review.

  • Two dedicated LSR injection units
  • Dow, Wacker ELASTOSIL, and Shin-Etsu material base
  • Standard hardness range: 15-80 Shore A
  • +-0.02mm reference on critical dimensions
  • Material and inspection scope aligned at quote stage
  • Out-of-range hardness or geometry reviewed during DFM
2
Dedicated LSR injection units
+-0.02mm
Precision reference
15-80A
Standard LSR hardness range
Production line of blue molding presses on factory floor
Equipment Specifications

LSR Injection Molding Specs

ParameterSpecification
Injection UnitsTwo dedicated LSR injection units
Material BaseDow, Wacker ELASTOSIL, Shin-Etsu
Standard Hardness Range15-80 Shore A
Critical-Dimension Reference+-0.02mm
Programme FitPrecision silicone parts and geometry-sensitive features
Documentation ScopeMaterial and inspection requirements aligned at quote stage
DFM CheckpointsConfirm final hardness, geometry, and tolerance plan before launch
Buyer Implications

LSR is the controlled route for geometry-sensitive silicone parts

The value of the LSR page is not just the machine count. It is the tighter production window: supplier-backed material systems, repeatable closed-mold output, and early agreement on inspection scope.

That makes the page read as a precision route, not a looser extension of general molding.

Repeatable output for precision parts

The LSR route is suited to programmes where feature control and repeatability matter more than broad part-size flexibility. It keeps tooling, material choice, and inspection aligned for stable production output.

Cleaner parts on suitable geometries

On parts that suit the process, closed-mold molding can reduce downstream trimming and handling. The exact finishing plan still depends on geometry.

Requirements locked early

Define material declarations, inspection outputs, and lot-control expectations during RFQ so the LSR route is set up correctly from the start.

Process Flow

LSR Injection Molding — Step by Step

1

Material Selection

Grade, colour, and documentation scope confirmed before production.

2

Metering & Injection

Liquid silicone is prepared and injected into the closed mold under controlled settings.

3

Cure

The material cures in the tool as the process window is held to the agreed parameters.

4

Demold

Parts are removed and checked for visible finish and feature integrity.

5

Inspection & Documentation

Dimensional checks and required material or inspection records follow the agreed programme scope.

Reference Guide

LSR Production Reference

Use these as quoting references. Final tolerances and material fit are confirmed during DFM review.

FeatureReference
Critical precision dimensions+-0.02mm
Standard hardness range15-80 Shore A
Material baseDow, Wacker ELASTOSIL, Shin-Etsu
General dimension planConfirm per part geometry during DFM review
Documentation scopeAlign material and inspection records at quote stage

Best Suited For

  • Precision silicone parts with geometry-sensitive features
  • Programmes that specify supplier-backed material systems
  • Higher-volume parts where repeatable output matters
  • Parts that benefit from tighter process and inspection alignment
  • Projects needing early agreement on documentation scope

Not Suited For

  • Very large parts better reviewed against other molding routes
  • Hardness above the 15-80 Shore A standard window without DFM review
  • Early prototype runs that do not justify dedicated LSR routing
  • Programmes with undefined material or documentation requirements
Common Questions

LSR Injection Molding — FAQ

Why does SIKING reference Dow, Wacker, and Shin-Etsu for LSR?
+
These are the supplier systems in SIKING's published LSR material base. Final grade selection is confirmed during quote and DFM review.
What hardness range is standard for LSR at SIKING?
+
The published standard range is 15-80 Shore A for LSR. Requirements outside that window are reviewed during DFM before routing is confirmed.
What documentation should be defined at quote stage?
+
Define material declarations, inspection outputs, and lot-control expectations at RFQ stage so tooling, process, and inspection are aligned before release.

Request an LSR Technical Review

Send drawings and material requirements for DFM review and quotation.